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Head-to-Head Comparison

Progressive Rate vs Linear Leaf Springs: Which Is Right for Armoured Vehicles?

Two leaf spring designs, one critical choice for armoured vehicles. Here's why progressive rate springs from Tough Dog Armoured are engineered to handle the dual challenge of armour load and ride quality.

Specification
Tough Dog Armoured
Progressive Rate
Standard
Linear Rate
Rate Design
Variable — increases with load
Fixed — same rate regardless
Ride Quality (Light Load)
Soft & compliant
Firm & harsh
Load Capacity (Armour)
Stiffens progressively under armour
Same rate — can bottom out
Sag Resistance
Engineered anti-sag geometry
Prone to permanent set
Steel Grade
SUP9/SUP9A military spec
Generic 55CR3 or lower
Shot Peening
Precision shot peened
Not typically shot peened
Fatigue Life
Extended — progressive stress distribution
Standard — concentrated stress points
Dual-State Operation
Handles both light & heavy load well
Optimised for one load state only
Cost
Premium (engineered)
Lower (commodity)
Armoured Vehicle Suitability
Purpose-engineered
Not recommended for armour loads

The Winner: Progressive Rate

Progressive rate leaf springs are the superior choice for armoured vehicles. The variable rate design means the spring is compliant under light load (preserving ride quality) and progressively stiffens as armour weight is applied (preventing bottoming out and maintaining ride height). This dual-state capability is essential for vehicles that operate both with and without armour packages.

Linear Rate

Linear rate springs have a fixed spring rate regardless of load. While simpler and cheaper, they cannot adapt to the dramatic weight changes in armoured vehicle applications. Under armour load, they risk bottoming out and permanent sag. Better suited to vehicles with consistent, predictable loading.

The Verdict

Progressive Rate Wins for Armoured Vehicles

Tough Dog Armoured's SUP9/SUP9A progressive rate leaf springs handle the dual challenge of armour load and ride quality. Get specifications for your vehicle platform.

Heavy-duty suspension systems engineered for armoured vehicles, military fleets and security transport. Australian made and tested since 1985.

40+
Years
45+
Countries
50mm
Bore

Making Tracks Since 1985

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Australian Made & Tested